Oxygen Sensor

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Oxygen sensor replacement – some shared thoughts.

I replaced the pre-catalyst oxygen sensor on my Sirion 1.5 SX recently, and it was not a step I took lightly because it was not cheap. Long story short I knew something was amiss with the car because of increasing fuel consumption and a loss of power and smoothness at motorway speeds. I did a lot of reading on the subject and all indications pointed to a failing lambda sensor. I had no ECU fail codes and my decision was based on knowledge and experience of all things cars – an intelligent hunch.

I bought the car last year second-hand with a genuine 17,000 miles on the clock and I replaced the sensor at 26,000 miles. Wwhy the oxygen sensor had begun failing so soon I have no real idea. The previous owner had been by the coast so maybe a corrosive air mixture had been harsh on the sensor, or contaminated fuel at some stage had stuffed it. Who knows.

The car has two oxygen sensors – one pre-catalyst and one post-catalyst. The crucial one is the pre-catalyst. This is the one that controls the fuel air mixture and subsequently directly affects engine running/efficiency. The post-catalyst sensor is known as the “diagnostic” one and monitors the actual catalyst health and therefore has no bearing on fuel consumption based on what I have read and interpreted myself.

So armed with my new knowledge I spent an age looking for an after-market item, and my advice is save yourself some trouble and don't bother looking because they don't exist for this very rare model 1.5 SX Sirion. There are “universal” ones but for such an important sensor I bit the bullet and bought an OEM (Original Equipment Manufacturer) item at almost £300. Like I said it was a decision not taken lightly but I do a lot of mileage so something had to be done because the car was becoming unpleasant to drive all day.

However the first turn of the key rewarded me with an engine that was once again a happy thing. The difference was that obvious just at idle speed, and once up and running things got better. Motorway cruising is effortless and sublimely smooth, acceleration is guaranteed to give most other cars a wake up call from traffic lights, and above all my fuel consumption matches book figures and I can get 50 mpg with a purposeful driving style, and backing off the throttle pays me back with a genuine 54 mpg.

I hated the expense but the rewards were huge and I am happy because it has transformed the car into something special to drive once more. They say they are Japan's best kept secret.

On the subject of after-market sensors I can find no definitive articles as to whether they are any good, so I have subsequently bought a universal item (£18) for the post-catalyst position for a trial to see if it triggers any fault codes. Visually it is identical and has the correct wiring. I have not fitted it yet but I will soon. I am very curious about “universal” sensors because they are so cheap and I may buy another one for the pre-catalyst position and swap out my OEM item for a trial.

I will post again with any findings I come up with, but in the mean time if you have inexplicable poor running performance you might want to think about a new pre-catalyst sensor. Yes I know they are expensive, but if you love your car and want to save fuel knock yourself out and do it. My hunch paid off.

Oxygen Sensor - Continued

I would have had some constructive comments about the "universal" oxygen sensor function I am installing in the post-catalyst position on my Sirion 1.5 SX, but due to not being able to shift the old one from the exhaust line I am a bit stuck.

I have a special socket for the job and the access is quite good but it is well seized in position. My options are to buy a flare ring spanner so as to get good solid in-line leverage or gorilla it with a Stilson plumber wrench. I need to be able to get a good purchase on it and shock blow it to start it moving. I am working on it.

Incidentally I can confirm that there are true fit sensors out there that match the Sirion based on the Toyota Yaris, and this is one avenue I am also researching. They are about £70 - £80 and come with the Toyota plug fitted, which is the same as the Daihatsu plug set-up. The cable may be a bit longer but that is easily fixed by tie-wrapping the extra into a bundle.

Anyway I am working on it so please bear with me.

a better option

heat the surrounding area of it so that the metal expands.

Full of ideas but no time to do them!!

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Oxygen Sensor Update

OK here we go on my trials with universal Lambda/Oxygen sensor.

To be honest I gave up on the universal sensor due to having to splice the old plug onto the new one - they don't come with plugs. It meant investing in bits and tools from Maplins and I could not be bothered, the splicing would have looked ugly, and it is not something I like doing because it always looks messy.

So I sourced what is called a "true fit" sensor. These are ones that can be cross-referenced from other cars. The one I used was from a Yaris with the SZ series engine.

It is a four wire unit with a Toyota plug, which is the same as Daihatsu. The cable length for me is too long - I needed 100mm and the sensor I got was 200mm - and this was easily fixed with a tie-wrap. The part number is an NTK one OZA669-EE12 or LC2027 from LambdaPower. It is a quarter of the price of an OEM item so it has to be good. The good news is that it will also fit the pre-cat position - they are identical.

I overcame the problem of removing the old seized post-cat sensor by buying a 22mm ring/open ended spanner. The good news is that the ring end passes over the sensor plug so a really good connect with the spanner is achieved without having to cut cables - there is no going back if you cut a cable. A quick tap with a lump hammer on the spanner and away it went.

I installed the new one and fired up the car and guess what, it all worked. I am chuffed to bits. I will add that my experience and observations are purely personal and merely shared. I can't be held responsible for others if things don't work out - what you do is your responsibility.

Is it worth changing oxygen sensors? You bet. The current thinking is that they should be treated as service items and changed regularly. My fuel consumption has had a 20% improvement and I just had the MOT and it nailed the gas emissions perfectly. Aside from all that the car is a gem to drive once more.

As for the "universal" one I have I will fit it one day and see what happens. But for now it is still in the box, but at £18 who cares.

Hope this helps save a dollar for someone.