Fourtrak fuel filter

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Hallo to all you seasoned mechanics out there....

I'll start at the beginning; I have a 93 Fourtrak 2.8TDL that's been fine since I replaced the heater matrix, starting spot on every time (much to the consternation of my French counterparts, who've not even heard of Daihatsu!), however, this afternoon I went out turned the key & got clouds of smoke & very rough starting/cutting out, a number of times. Once running I held it at 2000 rpm for as long as possible & each time it just dropped in revs & died. After retracing my footsteps a bit, it dawned on me that I'd left it near empty of fuel for 2-3 days (possibly more) so checked the forums on this site for anything obviously similar. Read a few posts & subsequently checked fuel filter & the "bleeding" (if that's the right term)instructions on the housing. Having undone the tap & let forth with the fuel for what I considered a reasonable time I tried the purging pump/button/thing on top, only to find that there's a pin-hole near the base of the housing which is why, I suppose, I had diesel over part of the engine compartment beneath the filter; you see, it all becomes clear when you talk it through..... Anyway, my question is, this can't be normal, can it? Pin holes, I mean, & is my diagnosis somewhere approaching being right? After replacing the fuel filter will it be necessary to purge the system further in any way, or are these things simply "plug & play" so to speak?
Any info. very gratefully received.

Yours MJ

Every time you break the

Every time you break the seal of the fuel system- from tank to injectors, you will have to bleed the system. To do it correctly, you undo the bolt beside the filter primer button, which does have a hole in the side of it, and pump away merrily, getting diesel over everything, till no more air bubbles come through with the diesel.

In reality, the vehicle will probably still run like crap after this preceedure. Better to get it running any way possible- probably very roughly, then "crack"- slightly undo the injector line of #1 injector- at the top of the injector, till diesel and air bubbles from the connection. When you get no more bubbles, retighten the connection.

Everything should be sweet after this. You MAY have to repeat the proceedure after a short time.

Growing old is compulsary, growing up isnt.
MUD MAKES EXCELLENT TOOTHPASTE.
I use billion dollar satellites, to find Tupperware.
Please visit http://groups.msn.com/AussieDaihatsuRocky/_whatsnew.msnw
All views and advice offered are my own, from my ow

Growing old is compulsary, growing up isnt.
MUD MAKES EXCELLENT TOOTHPASTE.
I use billion dollar satellites, to find Tupperware.
Please visit http://groups.msn.com/AussieDaihatsuRocky/_whatsnew.msnw
All views and advice offered are my own, from my ow

fuel to pump, no more

Hello, I have recently changed my fuel filter.

Started it up no problem, went to start it couple of hours later and it was firing but not going- air in fuel.
Went to crack the injectors etc until fuel was not coming out.
I can not get fuel to the pump.
I am suspecting that the non return valve is fecked and that is why I am getting no fuel when I pump me little plunger.

Question is... How do I get the fuel back up to the fuel filter so I can then pump it on to the pump??

Chars

Fueled Up

In addition to bundyrumandcoke's comment, they sometimes have a propensity for the non return valve located in the fuel filter housing to break, this allows fuel to flow back to tank over a period of time (a couple of hours). Follow his procedures for bleeding the fuel filter, and if it is still difficult to start and bleed, it is most likely the non return valve defective.

pin hole

Thank you both for your answers; I see the logic in both & will try the whole procedure again (fully & correctly this time maybe). I am still concerned about the pin hole as it seems to be in an unusual position ie towards the base/tap end & this leads me to wonder if it could be caused by corrosion on the inside of the filter housing, due to the effects of too much moisture for too long a time. Also what surprised me more than anything was that I filled the tank at the local garage as per usual & took the beast out for a run & had no problem whatever, on Saturday afternoon; the vehicles are parked outside our place on a slight slope, usually facing downhill so I suppose this also, combined with the emptyish tank, condensation etc....oh well, another lesson learned.

Thanks again for your time

MJ

'93 Fourtrak 2.8TDL